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Complexity and hassle OR simplicity and efficiency



Traditionally, OEMs have relied on multiple suppliers for products made from multiple parts. Cut-price suppliers require a ‘leap of faith’ and an experienced purchasing manager to place and monitor the orders. Some companies are completely dependent on suppliers they do not know and trust. Apart from leaving the business exposed to additional challenges, there is an added ‘unknown’ in the quality, logistics, storage & warehousing. Most importantly, the certainty of delivery is questionable, and there are no guarantees that the components will assemble as planned.

In an ideal world the OEM would have access to an Integrated Manufacturing Solution:

  • All components would be available from a single source that conforms to your requirements as well as Australian and international standards
  • The single source would be local and accountable for 100% of components and be industry benchmarking as ‘business-as usual’.

The ideal world is here. FountainLine now has a state-of-the art Swiss-built Bystronic fiber laser cutting machine which ensures procurement and logistic efficiency and accuracy.

The flexibility of the new technology allows for a broader range of materials including aluminium, copper and brass and improves the existing IMS process.

For a finished product, each component design is loaded and cut to order with lightning speed. The new machine is 60% faster reducing manufacturing lead times and ensuring on time delivery.

Product assembly is easily made on-time-every-time. All of which stops your procurement nightmare and skyrocketing costs.

Speed and accuracy

FountainLine IMS finished products can be made to order and delivered without complicated warehouse logistics, simply by using the FountainLine Integrated Manufacturing Solution (FountainLine IMS). All the steps in the manufacturing process are completed under-one roof and delivered to you complete — procurement is easier than ever before.

Stop putting your business in the hands of someone you don’t know or trust, come, meet the team, measure the quality in $-terms and see the difference.

  • Improved lead times
  • Reduced inventory cost
  • Design flexibility — adjusting as you go if required
  • Swiss-built laser accuracy
  • Investing in the future of manufacturing
Manufacturing has been in a state of transition for decades. Lower tariffs, changing technologies and the outsourcing of tasks to low-cost economies have adversely affected our industry. As the 21st century manufacturing industry evolves, there is a move away from heavy industrial manufacturing towards higher value-added, technologically advanced production. Sydney manufacturer FountainLine IMS has answered the call to dynamically address the local needs of Australian OEMs – a Sydney first.

Integrated procurement efficiency in the mining industry



As Australia's mining industry gears up for some major challenges, an opportunity to continue thriving can be developed through innovative thinking – forward thinking.

Innovation doesn't just mean new technology. Very often the best innovations are simply new and better ways of doing things you already do.

Integrated manufacturing (IM) is one of those innovations.

IM offers solutions in consideration of more accurate processes for manufacturing, more value for money, and less downtime from machine failure and repairs, which are an important focus for the mining industry.

The recent global financial crisis brought cost management back into focus. Procurement Managers will now have foremost in their mind the cost to business of downtime and repairs to production, machinery or plant as well as efficient supply. The aim, to reduce unit and production costs whilst balancing an increase in production volume without compromise of operational efficiency is imperative.

Australia is an international leader in mining production

Australia is the world's leading producer of bauxite and iron ore; the second largest producer of alumina, lead and manganese; the third largest producer of brown coal, gold, nickel, zinc and uranium; the fourth largest producer of aluminium, black coal and silver; and the fifth largest producer of tin.

Speculation on the future of mining suggests the industry is on a precipice of exciting change, change which will drive us to become smarter.

“Volatile and emerging markets, new technologies, increased customer demand and business model change poise the modern miner to become different, to become smarter. Mining companies will have critical choices to make about every aspect of their business. They can either innovate or stagnate.”
– IBM White Paper Envisioning, the Future of Mining

The paper continues…

The grievances and issues of the day begin to paint a picture of what is needed going forward. Too often, mining professionals focus on the mine itself, wondering how to dig more product out of the Earth rather than look at the big picture. Others resort to the same old, tired levers of traditional cost cutting that only provide short-term benefits. Smart leaders are thinking about their company's path forward.”

“We must recognise that the landscape has changed and that we need to reinvigorate our focus on cost management and operational efficiencies. Importantly, efficient and predictable operations underpin our cash generation capability and establish the foundation to support further growth.”
– Marius Kloppers, CEO Message, FY2010, BHP Billiton

The advice is for mining companies to collaborate with suppliers, to work on common issues, improve relationships and improve productivity. The suggestion is that new sources of innovation should be discovered, nurtured and leveraged.

In conclusion, the paper reports that the challenges facing mining enterprises today are pushing leaders to abandon traditional ways of thinking about their business, to explore new practices that will improve the business of mining.

Integrated solutions provide accuracy in procurement

Industry trends announced by the World Mining Equipment to 2015 (The Freedonia Group 2012) predict the world market for mining equipment alone is projected to increase 8.5 percent annually through 2015 to $92 billion. The Asia/Pacific region will remain the fastest growing market.

In order to address such growth and recognise the changes this will bring, a progressive integrated component and assembly supplier, Fountainline IMS, has spent the past two years researching and detailing the concept of integrated service in the production industry. The integrated service creates innovative component and assembly production solutions – precisely the type of new practice beneficial to the mining industry.

The integrated manufacturing capabilities create an opportunity for the mining industry to make use of 70 years of established skills and experience in developing project-specific solutions.

Importantly, keeping manufacturing procurement with one company ensures a continuity of product and service, an immediate reduction of variables associated in liaising with multiple companies, and an increase of opportunities for component production – saving time and money.


In downturns, such as that facing the mining industry, integrated manufacturing provides opportunity for growth fuelled by innovation and procurement efficiency. Mining companies can flourish by consolidating their resources.

The government and industry sources agree…

The government report embraces manufacturing changes

The prime minister's manufacturing taskforce has just released its report on the future of manufacturing in Australia (August 2012) and concludes that integrated services offer viable manufacturing into the future.

The report highlights Australian manufacturing has proven capabilities to develop current and emerging opportunities as suppliers of machinery, equipment and consumables, particularly to the mining and construction sectors, and it is positioned to make a dynamic contribution to Australia's economic development.

A key point of the report recognises that modern manufacturing has strong vertical and horizontal links with associated services including in applied research, engineering, industrial design, process improvement, through-life client support and product stewardship.

The Prime Minister’s Manufacturing Task Force helps create a picture of future manufacturing possibilities and CSIRO has contributed its analysis of worldwide concepts that can shape the future of manufacturing in Australia including an emphasis on sustainability and the need to produce more from less.

Within this framework is the opportunity to develop, adapt, adopt and integrate the technologies that can create a new direction for Australian manufacturing companies, which in turn will benefit industries such as mining and building.
Manufacturing experts believe design will become an increasingly important part of the manufacturing value chain. Better design can lead to products with superior functionality and sustainability. Manufacturing companies making the transition from pure production to more service based suppliers see design and design management playing an important role in innovation.

A solution driven by integration modelling

Commercial Manager, Terry Ibrahim, says "We've been around since 1927 and while we pride ourselves on the continued good craftsmanship that has kept us firmly established in the industry, we realise that we need to keep reinventing our services to suit the ever-developing marketplaces”.

"Market research shows that our consumers who are dealing with a variety of companies to produce one set of requirements believe this is the very thing contributing to their service dissatisfaction.”

"Integrated service is an easy solution. As one company producing all the manufacturing needs for an industry, we can build strong alliances, understandings and business relationships, helping develop specific solutions each time, and create a customer-focus on every project.”

"In addition, if all the components for a project are manufactured in one place there is less margin for error or defect in final delivery. If something changes at any stage of the process, we are in an excellent and immediate position to ensure that any relative changes are made to other components within the order. If companies are dealing with a variety of organisations, for differing components, this continuity is hard to wrangle and sometimes can result in costly delays or defects.”

"The integrated component and assembly supply system guarantees simplicity.’’

How integrated manufacturing works

The mining industry (among many) generally buys components from a variety of suppliers: shafts and sprockets from a CNC machining suppliers, elevator buckets and chutes from a sheet metal suppliers, brackets and frames from a fabrication suppliers, for example.

The types of componentry that the mining industry buys from a variety of suppliers: 

CNC machining suppliers Sheet metal suppliers Fabrication suppliers Metal stamping suppliers
  • Shafts
  • Specialised Fasteners
  • Bearing housings
  • Helical gears, Sprockets
  • Flanges and Fittings
  • Tie Bars
  • Elevator Buckets
  • Chutes
  • Ducting
  • Enclosures
  • Guarding 
  • Brackets
  • Structural Supports
  • Frames
  • Repairs
  • Material Handling
  • Specialised Washers
  • Latches
  • Chain Links
  • Conveyor Components

Consolidating supply through one manufacturer, ensures on-time delivery and reduces the waste of possible incompatible components and rework. The production advantage lies in having one company solely responsible for all components such as tool making, CNC machining, metal fabrication and sheet metal. 


FountainLine IMS delivers all stages of manufacturing from design to delivery – from prototypes, research and development through to design and drawings, to suit the project's specifications.

Having manufactured the components, FountainLine IMS supervises the packaging, labelling, barcoding, assembly and finishes (coating, platings). Then oversees the logistics, supply chain, project management and end solution.

The single point of contact for procurement managers ensures efficiency, consistency and quality through the process.

Integrated manufacturing is already used by a number of Australian industries

IM addresses service and componentry needs across a significant number of different industries in Australia. Fountainline IMS alone supplies more than 30 different industries:

  • Mining – precision components
  • Agriculture – hardware
  • Building and Construction – building fixtures
  • Health Care – medical devices
  • Transport – vehicle components and part solutions
  • Occupational Health and Safety – safety systems and environmental solutions 

For Fountainline IMS to continue to be one of Australasia's leading integrated component and assembly suppliers, Terry Ibrahim believes that “IM is about investing in emerging technology and creating dynamic customer-focused services”.

“Customers benefit from a capacity to react quickly to dynamic project needs and industry landscapes. This flexibility offers and maintains more customer-control over processes and componentry improvement.”

The benefits of integrated manufacturing
  • One supplier relationship
  • On-time delivery
  • One invoice
  • Reduce rework and defects of incompatible components
  • No need for unnecessary in-house capital expenses
  • No need for unnecessary in-house specialists – engineering or production staff
  • Increase output by working with the very people that make the componentry
  • Redirect in-house resources to more efficient activities
  • Better ability to dynamically adjust to your operational needs
Reducing waste + saving time = increase output (more with less)

The future of manufacturing

The prime minister's taskforce concluded that manufacturers must face the future by bundling products and services, to sell solutions rather than just tangible products, and they should have the capability to identify, design, develop and make products that reflect current industry needs.

As a component supplier throughout Australasia, FountainLine IMS has developed its integrated system to meet new product development and component supply requirements, as and when identified, in keeping with this recommendation.
For the mining industry (and beyond), this development in manufacturing is the opportunity to consolidate resources for greater operational cost efficiency. Using integrated manufacturing and related innovation in procurement management, will project industry forward and result in nothing-less than procurement efficiency.

Manufacturing Industry Changes – Attention Employers and Employees


A decade ago Manufacturing was Australia's largest employing industry—now it is the fourth largest, despite the fact it still employs almost one million people. Manufacturing jobs have reduced Australia-wide by 3.3% in the last five years while, across all industries, there has been an increase of 13.1%.

The Australian Government's new Australian Jobs-2011 publication highlights the changes we have all felt in the manufacturing industry in recent years, together with projected job prospects for the future.

For more detailed information and relevant statistics are available to download from http://www.skillsinfo.gov.au/

Innovating on the Cheap


FountainLine IMS can help you with product innovation, from design, prototyping through to delivery. See this inspirational article from Harvard Business Review.

Rain Bird is a unique business. But at the same time, it is like so many other businesses: Its product line is specialized—it makes sprinklers and other irrigation systems for lawns and gardens. To keep growing, it must continually introduce new offerings that appeal to consumers and excite retail channel buyers. And like most companies, Rain Bird has felt pressured to spend less on innovation in a down economy.

At the best of times, innovation investments can be painful. Typically, success rates are low, and returns on investment far from assured. The returns that do materialize, moreover, rarely do so in the short term. That makes innovation hard to justify when cash is tight—even when everyone knows it’s essential to the company’s long-term success.

How did it happen, then, that in 2010 Rain Bird was able to introduce a new product line, based on proprietary technology, and see an almost instant payback? Its Convert to Drip line, as it is called, enables a gardener to convert a portion of a watering… Read More

Intelligent Multitasking Machines

Bringing a new level of user-friendliness to Intelligent Multitasking Machines

Okuma Australia is proud to announce the launch of the new Multus BII series of intelligent multitasking machines.

Since their launch in 2004, Okuma Multus B200, B300 and B400 machines have become a more common sight in Australian machine shops.

The new Okuma Multus BII series builds on a tradition of high accuracy with the Collision Avoidance Systems (CAS) and Thermo Friendly Concept.

The Multus BII Series also incorporates the newly developed Okuma OSP-P300S control and new overall machine design.

The new Easy-to-Operate Okuma OSP-P300S control has been developed by Okuma especially for multitasking machines. Key input required for operation have been reduced by more than 50% and screen changes required for the control have been reduced by 80% compared to previous models. This translates to much fewer set-up parameters to operate the machine.

The new large colour display can simultaneously display four windows for the Current Position, Part Program, CAS and Advance One-Touch IGF so that machine status can be understood at a glance.